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Honeywell 51196989‑200 51196989200 Universal Regulator Kit

The Honeywell 51196989-200 Universal Regulator Kit is a legacy Honeywell DCS component used mainly in TDC 2000/TDC 3000 Hiway systems.

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Honeywell 51196989‑200  51196989200

Honeywell 51196989-200 / 51196989200 is a Universal Regulator Kit used in Honeywell legacy industrial control systems, particularly the Honeywell TDC 2000 / TDC 3000 DCS platforms. It is designed as a replacement regulator assembly for older Honeywell Hiway system regulators.

1. Product Identification

Item Description
Manufacturer Honeywell
Part Number 51196989-200
Alternate Part No. 51196989200
Product Type Universal Regulator Kit
System Compatibility Honeywell TDC 2000 / TDC 3000 DCS
Category Controller / DCS spare module
Replacement Function Hiway regulator replacement

 


2. Functional Description

The 51196989-200 Universal Regulator Kit provides regulated power/control functions within Honeywell legacy process control architectures. It was developed to replace multiple earlier Hiway regulator versions, simplifying spare parts management and maintenance for older Honeywell DCS installations.

The kit reportedly includes:

  • One 51196989-100 Universal Regulator
  • Installation instructions/documentation
  • Hardware required for replacement installation

 


3. Product Features

  • Legacy system support
    Designed for Honeywell TDC-based control environments.
  • Universal replacement capability
    Replaces most Honeywell Hiway regulators except specific models such as 4DP7APXRP111.
  • Improved spare availability
    Allows older regulator assemblies to be replaced with a standardized unit.
  • Industrial-grade reliability
    Suitable for continuous process automation applications.

4. Typical Applications

The Honeywell 51196989-200 may be found in:

  • Oil & gas processing plants
  • Chemical and petrochemical facilities
  • Power generation systems
  • Water treatment plants
  • Pulp & paper manufacturing
  • Other process industries using Honeywell TDC systems

5. Installation Considerations

Before replacement:

  • Confirm the installed Honeywell DCS hardware configuration.
  • Verify the existing regulator model is compatible.
  • Check cabinet wiring, power requirements, and grounding.
  • Follow Honeywell service documentation for commissioning.

6. Lifecycle Status

The 51196989-200 is considered a legacy/obsolete Honeywell DCS spare part. Some suppliers list it as obsolete or replaced, while industrial automation surplus suppliers continue to provide new, refurbished, or tested units.


7. Summary

The Honeywell 51196989-200 Universal Regulator Kit is a legacy Honeywell DCS component used mainly in TDC 2000/TDC 3000 Hiway systems. It provides a standardized replacement solution for older regulator assemblies and remains relevant for maintenance, retrofit, and lifecycle extension of existing Honeywell process control installations.

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